Whole building life cycle assessment (WBLCA) of mass timber systems: European vs North American mass timber vs steel Simone O’Halloran1, Yasmin Kazeminejad1 1University of Oregon, Portland, Oregon ABSTRACT: Whole Building Life Cycle Assessments (WBLCA) are helpful tools in the evaluation of the environmental impacts of all of the components in a building. Inputs (like material extraction and manufacturing) and outputs (such as carbon emissions) are measured over the entire life cycle of the building. The goal is to minimize the negative impacts on the environment over the whole life cycle of the building. In this case we performed the WBLCA for a mixed use building in San Francisco California utilizing the software Tally. We compared three different building systems, North American mass timber, Austrian mass timber, and steel. The results from our comparative analysis show that concrete is the majority of the global warming potential and embodied energy regardless of the system. This paper supports and has shown the potential of Mass Timber material being used in building industries to minimize environmental impact. KEYWORDS: WBLCA, mass timber, embodied energy, global warming potential INTRODUCTION The relationship between the design and construction industry and environmental pollution is discussed closely. The UN just recently came out with the tenth addition of the Emissions Gap report, which is the latest assessment on current and estimated greenhouse gas (GHG) emissions and compares them to where they need to be. The report was bleak, “GHG emissions have risen at a rate of 1.5 per cent per year in the last decade” and “The largest contribution stems from bulk material production, such as iron and steel, cement, lime and plaster.”(Environment 2019,1,24). The report states that in the last twenty years the production of materials has increased 6.5 GtCO2e (Environment 2019). Recent studies identified that buildings globally are responsible for 40-50% of greenhouse gas globally and 30-40% of the world’s energy use (Environment 2019; Abd Rashid and Yusoff 2015). Massive construction is taking place all over the world to accommodate for migration of populations to urban areas, this movement is supposed to reach 60% by the end of the year 2030 (Sharma et al. 2011). Such a boom in construction will require innovation in the construction methods and design in order to save our natural resources. Understanding, analyzing and comparing the environmental impacts of building design has on global climate change is the primary motivation behind this research. One of the main incentives of mass timber construction is the potential to help combat global warming (Tollefson 2017). On a sustainability level, mass timber has the potential to carry a far lighter carbon footprint than other building methods like steel structure. The carbon emissions of a building not only affects the health of the planet and speeds up climate change but there are also profound implications on our health. A study from Yale’s School of Public Health found that air pollution had a damaging effect on cognition, particularly the aging brain (Zhang, Chen, and Zhang 2018). The Veteran’s Association published a study linking the deaths of 4.5 million veterans to an air pollution that was below the standards set by the US Environmental Protection Agency(Bowe et al. 2019). The effects of carbon emissions are not only harmful to the planet but to the individual health of everyone on the planet. When the carbon emissions globally need to be reduced by 7 percent each year to limit a 2 degree Celsius increase of temperature which would have devastating effects of climate change globally (Law et al. 2018) the amount of carbon that a building’s structure and systems can sequester can be used as a selling point to the client and can impact the effects of the building’s global warming potential throughout its life. The building that is the focus of this paper is Pier 70, Parcel A, a 356,000 square foot building slated to be constructed in San Francisco, California. At the time of the paper the building is through the design development stage, this paper may influence the final decision of a mass timber system. The building’s architect is Hacker and the structural engineer is KPFF. Pier 70, Parcel A is a six-story building with five floors of office space, bottom floor of retail and one level of below-grade parking. There are several double height spaces that provide access to daylighting as well as visual connections within and extending out beyond the building. This study contains multiple WBLCA results using Tally The scope of the WBLCA is the building’s structural model, this includes floors, columns, beams, roofs, foundations, the core, and required fireproofing. It does not include the enclosure or interior non-structural partitions. The scope also excluded metal connections such as nails, bolts, and screws) as well as finishes. The system boundary of the WBLCA study was cradle to gate, considering a 75-year building lifetime. The system boundary included extraction and production of raw materials, transportation of raw materials, manufacturing, transport to building site, transport to waste processing and end of life. In this paper, our goal is to test three different structural systems life cycle analysis got their global warming potential and the carbon sequestration of each system. The three systems are North American mass timber (sourced from D.R. Johnson located in Riddle Oregon, primarily source from Douglas fir), European mass timber (sourced from Binderholz located in Austria, primarily sourced from northern spruce wood), and conventional steel system (including concrete slabs, gypsum and fireproofing, assuming that the steel would be sourced from China). Our goal was to identify the differences in the embodied carbon and global warming potential impacts within these three systems and identify places where each system could be improved. Within this research paper, our main goal was to look at both the operational and the embodied impacts of each structural system throughout the lifecycle of the building. Our first hypothesis for this research projects was that North American mass timber will have the lowest global warming potential and embodied carbon. Our second hypothesis is that steel will have the highest global warming potential and embodied carbon. METHODOLOGY In this research project the software program Tally is used to generate whole building life cycle assessment (WBLCA) reports. Tally is an Autodesk Revit Plug-in, we were gifted free educational trials of the software for use in this study. The quantities of Revit materials are translated into volumes and areas which are computed into their own LCI database(Zuo et al. 2017). The bill of materials that was user specified within Tally is listed in a table in Addendum 1. The scope of Tally does not cover the impacts from construction or operation of the building. Tally allows designers to quantify the environmental impact of building materials for whole-building analysis, in the case of this research project Tally will provide data to analyze the different options in the structural system. Tally produces a range of data that compares the environmental impacts in different categories such as global warming potential, acidification, eutrophication, smog formation, and embodied energy. For this project, we are going to just focus on the global warming potential and the embodied energy of these different systems. For this research project, we were presented with the structural model of Pier 70 with the North American Mass Timber system modeled in Revit by KPFF. The North American mass timber system was already modeled in Revit. Figure 1 : North American Mass Timber Model In order to perform comparison of the three alternative design scenarios for Pier 30, it was necessary to remodel the case study for Austrian mass timber and redesign the case study with steel structure. With the Austrian mass timber structure, we were able to perform direct material substitution for metric member sizes. The structural calculations were already completed by the structural engineers at KPFF for use to use in the substitutions. None of the structural layout was changed, just the substitution of members. Figure 2: Austrian Mass Timber Model In the case of the steel structural system, we redesigned the mass timber building, the structural grid that was in place for the mass timber buildings would not suffice. The goal for the steel structure was not to perform a material replacement but to redesign a functionally equivalent structural system. In this redesign, the floor to floor heights as well as the building dimensions did not change. Since the spans can be much greater with the steel system, the building cores had to be shifted as well as the grid. For the steel structural system, the CLT deck was switched out for metal deck topped with lightweight concrete. Using the model of the original building, a redesigned functionally equivalent steel structure was designed. As well, since the mass timber systems have inherent fire resisting structure (Barber 2018) there was no need to model any additional fireproofing or finishes on either of the mass timber systems. However, in the steel system, we modeled the required fireproofing such as cementitious spray and gypsum board to meet the California Fire Code standards, the same as the mass timber systems. The standards that each building must achieve is a fire resistance rating required by ASTM E119 (American Society for Testing and Materials 2016) or UL 263 (UL 263 2018). Figure 3: Steel Model After the structural designs were completed and equivalent structural capacity was verified, the WBLCA in Tally will be done multiple times to check the data for reasonableness. When calculating the WBLCA only the direct inputs and associated outputs are considered. For example, the impacts associated with a ton of steel will not include the emissions of the machinery from manufacturing (Robertson, Lam, and Cole 2012). In order to include those impacts an economic input-output (EIO) analysis of the entire economy would be necessary. It would be expected that absolute values of a WBLCA would be lower than an EIO methodology, however the comparative results remain the same regardless of methodological approach (Lenzen and Treloar 2002). To develop appropriate simulation information, we will be factoring in the transportation of the materials to the site. Manufacturers of the mass timber were contacted to gain information on typical transportation methods and how they approach transportation. Reducing the carbon footprint of the building industries is an important step to contribute to reaching global warming. Therefore, it is critical impact that biogenic carbon flows are assessed in the WBLCA and product carbon footprint (PCF) tools. Biogenic carbon is the carbon that is sequestered and stored in all wood products which is released in the manufacturing of these wood products but also released throughout its life. Biogenic carbon gives a boost to the carbon emissions produced by mass timber, as it takes away some of the carbon that is sequestered from the trees and minuses it from the total carbon from the whole life of the product. With the increase of using harvested wood in our buildings, the addition of calculating the WBLCA with biogenic carbon could help in the global effort to cut carbon emissions (Straka and Layton 2010). RESULTS After a few revisions to our models, we got the total global warming potential as well as the breakdown by material type for each of the three building systems. In summary of the performance of each of the systems, the North American sourced mass timber resulted in 11,045,124 kgCO2eg of global warming potential. The Austrian sourced mass timber resulted in 12,820, 725 kgCO2eg of global warming potential and finally the steel resulted in 12,013,958 kgCO2eg of global warming potential. System Total GWP Mass Timber GWP Concrete GWP Steel GWP Fireproofing GWP (kgCO2eg) (kgCO2eg) (kgCO2eg) (kgCO2eg) (kgCO2eg) North American Mass 11,045,124 1,731,652 6,194,827 3,117,824 - Timber Austrian Mass Timber 12,820,725 3,507,776 6,194,827 3,117,300 - Steel 12,013,958 - 6,030,968 5,476,880 506,110 Table 1: Breakdown of Global Warming Potential by System and Material The North American mass timber system resulted in 11,045,124 kgCO2eg. Breakdown by materials are as follows, mass timber global warming potential 1,731,652 kgCO2eg, concrete global warming potential 6,194,827 kgCO2eg and steel’s global warming potential is 3,117,824 kgCO2eg. The GWP of the concrete makes up for half of the emissions of the building. Even though the concrete is not a primary structural member, there is still a substantial amount of concrete in the building with 4” topping slabs and concrete foundations. The effects of transportation on the emission in the mass timber are lessened because of the short travel distance; 437 miles from Riddle, Oregon. The Austrian mass timber system resulted in 12,820,725 kgCO2eg. These emissions are over 1.7 million more than the North American mass timber systems. Breakdown by materials are as follows, mass timber global warming potential 3,507,776 kgCO2eg, concrete global warming potential 6,194,827 kgCO2eg and steel’s global warming potential is 3,117,300 kgCO2eg. The concrete and steel emissions are very similar to the North American system, the extra 1.7 million comes from the mass timber. One potential for the explanation could be from the long transportation from Austria to Italy by truck, and then Italy to San Francisco by boat. It does not seem that the larger members affected the decreasing the emissions, however, it could be negligent with the transportation emissions. The Steel system resulted in 12,013,958 kgCO2eg. The emissions of the steel system is just under 800,000 than the Austrian mass timber systems. Breakdown by materials are as follows, concrete global warming potential is 6,030,968 kgCO2eg, steel’s global warming potential is 5,476,880 kgCO2eg, and the fireproofing finishes global warming potential is 506,110 kgCO2eg. Even though the steel is sourced from China, the transportation distance effects of the Austrian mass timber are larger than the steel transportation emissions. The effects of the fireproofing finishes is much less than originally thought, only four percent of the total global warming emissions of the building systems. DISCUSSION The results of the Tally analysis were initially surprising. Our hypothesis was partially correct. The North American mass timber system did have the lowest global warming potential. The steel building system however had the second highest global warming potential, which was an 8 percent increase from the North American mass timber system. The Austrian Mass Timber system had the highest global warming potential, increasing 16 percent from the North American mass timber system. Figure 4: Comparison of the Three total GWP’s In Figure 5 the breakdown of global warming potential by material group is outlined for each building system. One of the key outcomes of this graph is that regardless of the building system, concrete is the majority of the emissions in the building. In each building system, the concrete emissions make up almost or more than half of the total global warming potential. Design lessons that could be learned from these initial findings is to lessen the amount of concrete in any building. By lessening the amount of concrete with topping slabs, and even the foundations could dramatically decrease the global warming potential. In the two mass timber systems, the global warming potential of the mass timber nearly doubles in the Austrian system. It doesn’t seem feasible that transportation is the only differing impact between the two systems. It could be possible that the larger members of the Austrian system increased the emissions as well as the extra travel distance by boat. Figure 5: Material results for building systems Initially we had thought that the fireproofing finishes would have more of an impact on the global warming potential of the building, however in the findings, the fireproofing only accounted for four percent of the total emissions. However, the global warming potential is large for the relative weight and volume of the fireproofing material in relation to the other building materials. CONCLUSION This research looked at three different building systems for their environmental impacts, our hypothesis that the North American mass timber system would have the lowest global warming impacts was proven to be accurate. While there is only a difference of just over 1,700,000 kgCO2eg, our second hypothesis was proved to be inaccurate, the largest global warming impacts were from the Austrian mass timber building rather than the steel building system. One of the major conclusions of this research is that concrete plays a significant role in the global warming potential of a building system. In each of the building systems the concrete made up at least half of the total emissions of the building. We need to find either an alternative to concrete that does not affect the structural capacity, or just learn how to lessen the amount of concrete that is in our buildings. Research can be done to look at new mass timber floor assemblies to eliminate the concrete. Historically, the topping slab of concrete is necessary in order to achieve the acoustic standards of the local jurisdiction. In order to see the dramatic lowering to global warming potential of the mass timber building systems, there will need to be a dramatic decrease or elimination of all concrete in the system. Alternatives that could help lessen the impacts of concrete emissions are changing the add ins away from fly ash which is a large source of emissions and researching innovative add ins such as natural byproducts of other materials like sawdust, steel dust or even high aggregate gravel. Another alternative that would require more research to verify the effects is to recycle the concrete, reducing the emission-intensive process of creating the primary materials, this is one strategy that is stated in the UN Emissions Gap Report(Environment 2019). The current state of WBLCA software’s and transparency with industry is not adequate to fully research these mass timber systems. At the time of this research paper there were no published life cycle inventory information or environmental product declarations (EPD) for any North American mass timber manufacturers. The software Tally had published EPDs for the Austrian mass timber, but for the North American was left with generic. This results in incomplete analysis when there is no published information to conduct these comparative analyses with. There will need to be transparency within the engineered wood industry to gather this information. Our assumption is that there still would be no significant changes to the global warming potential of the three building systems. A shortcoming of the WBLCA software Tally is that there is no accountability for dynamic models of forest management in any of the software’s bioproducts. Dynamic modeling adds the impacts of forest management, forest rotation cycles of the set manufacturers, which would result in a much more complete analysis. The emissions that come from forest management are major and should be factored into the WBLCA of these engineered wood products. Once again this would require much more transparency from the timber industry. The forest rotation cycles are crucial to the amount of carbon the trees are sequestering and holding throughout their life, if harvest cycles were lengthened on private lands in Oregon to 80 years from the typical 40-year rotation cycles, Oregon’s statewide carbon stock would increase 17 percent (Law et al. 2018). These shortened rotation cycles are having a negative impact on the carbon sequestered by trees, which could be leading to an inflation in the benefits of wood building products in these life cycle analyses. ACKNOWLEDGMENTS This paper would not have been possible without the kind employees of Hacker Architects in Portland Oregon, especially Caitie Vanhauer and Scott Barton-Smith. 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PIER 70 Full building summary Project PIER 70 Location PIER 70 PARCEL A Gross Area 350,000 ft² Building Life 75 years Boundaries Cradle to grave, inclusive of biogenic carbon; see appendix for a full list of materials and processes PIER 70 Full building summary North American mass timber PIER 70 Full building summary North American mass timber PIER 70 Full building summary North American mass timber PIER 70 Full building summary North American mass timber PIER 70 Full building summary North American mass timber PIER 70 Full building summary North American mass timber PIER 70 Full building summary North American mass timber PIER 70 Full building summary Report Summary North American mass timber PIER 70 Full building summary Revit material Tally Assumption amount CLT, KLH Massivholz, KLH Solid Timber Panels, 320 mm - EPD 4,485,162.5 kg Glue laminated timber (Glulam), AWC - EPD 1,716,077.03 Wood/Plastics/Comp Wood stain, water based 10,198.08 osites Total 6,211,437.65 Paint, interior acrylic latex 324.49 Finishes Total 324.49 Cold formed structural steel 226,696.23 Fiberglass blanket insulation, paper faced 1,832.49 Fireproofing, cementitious 3,787.39 Fireproofing, cementitious, by area 90,808.10 Fireproofing, intumescent paint, by area 610.12 Galvanized steel 8,466.08 Galvanized steel decking 2,019.94 Hot rolled structural steel, AISC - EPD 592,961.33 Powder coating, metal stock 1,065.92 Steel, concrete reinforcing steel, CMC - EPD 1,060,320.00 Metals Total 1,988,567.61 Concrete Lightweight concrete, 2501-3000 psi, 20-29% fly ash 69,727.90 Lightweight concrete, 2501-3000 psi, 30-39% slag 5,268,164.85 Steel, concrete reinforcing steel, CMC - EPD 777,541.99 Steel, reinforcing rod 69,501.27 Structural concrete, 2501-3000 psi, 30-39% fly ash 986,815.67 Structural concrete, 3001-4000 psi, 30-39% fly ash 15,070,294.47 Total 22,242,046.15 North American mass timber PIER 70 Full building summary North American mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Report Summary Austrian mass timber PIER 70 Full building summary Revit material Tally Assumption amount CLT, KLH Massivholz, KLH Solid Timber Panels, 320 mm - EPD 4,485,162.5 kg Glue laminated timber (Glulam), AWC - EPD 1,716,077.03 Wood/Plastics/Comp Wood stain, water based 10,198.08 osites Total 6,211,437.65 Paint, interior acrylic latex 324.49 Finishes Total 324.49 Cold formed structural steel 226,696.23 Fiberglass blanket insulation, paper faced 1,832.49 Fireproofing, cementitious 3,787.39 Fireproofing, cementitious, by area 90,808.10 Fireproofing, intumescent paint, by area 610.12 Galvanized steel 8,466.08 Galvanized steel decking 2,019.94 Hot rolled structural steel, AISC - EPD 592,961.33 Powder coating, metal stock 1,065.92 Steel, concrete reinforcing steel, CMC - EPD 1,060,320.00 Metals Total 1,988,567.61 Concrete Lightweight concrete, 2501-3000 psi, 20-29% fly ash 69,727.90 Lightweight concrete, 2501-3000 psi, 30-39% slag 5,268,164.85 Steel, concrete reinforcing steel, CMC - EPD 777,541.99 Steel, reinforcing rod 69,501.27 Structural concrete, 2501-3000 psi, 30-39% fly ash 986,815.67 Structural concrete, 3001-4000 psi, 30-39% fly ash 15,070,294.47 Total 22,242,046.15 Austrian mass timber PIER 70 Full building summary Austrian mass timber PIER 70 Full building summary Steel Steel PIER 70 Full building summary Steel PIER 70 Full building summary SStteeeell Steel PIER 70 Full building summary Steel PIER 70 Full building summary Steel Steel PIER 70 Full building summary Steel PIER 70 Full building summary Steel Steel PIER 70 Full building summary Report Summary Revit material Tally Assumption amount Paint, exterior acrylic latex 47,861.23 Wall board, gypsum, fire-resistant (Type X) 1,434,280.32 Finishes Total 1,482,141.54 Cold formed structural steel 226,696.23 Fiberglass blanket insulation, paper faced 1,832.49 Fireproofing, cementitious 3,787.39 Fireproofing, cementitious, by area 90,808.10 Fireproofing, intumescent paint, by area 610.12 Galvanized steel 8,466.08 Galvanized steel decking 2,019.94 Hot rolled structural steel, AISC - EPD 592,961.33 Powder coating, metal stock 1,065.92 Steel, concrete reinforcing steel, CMC - EPD 1,060,320.00 Metals Total 3,033,632.88 Lightweight concrete, 3001-4000 psi, 30-39% fly ash 7,952,609.38 Steel, concrete reinforcing steel, CMC - EPD 492,034.53 Structural concrete, 3001-4000 psi, 30-39% fly ash 14,141,862.25 Concrete Total 22,586,506.16 Steel PIER 70 Full building summary Below is the calculation methodology that Tally assumed for each system for their WBLCA. We could not change any of this information. Steel PIER 70 Full building summary PIER 70 Full building summary PIER 70 Full building summary PIER 70 Full building summary Addendum #2: Combined results for WBLCA. FIGURE 1: This graph is a combined results of GWP broken down by each material group per building system. It is apparent through this graph that concrete is a major factor in the GWP regardless of the building system. Addendum #2 Cont. Combined results for WBLCA. FIGURE : This graph is a combined results of GWP o t n n t ot .